Model Railway Track
(The do's and don’ts)
Contents
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Track Layout Design
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What model railway track should I buy
and what should I avoid?
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PECO Vs
Hornby
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How to fix points?
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What points are best?
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Replacing
Hornby standard points with PECO points
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What
layouts don’t work and why?
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What is an Isolating Section?
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Electrofrogs Vs Insulfrogs
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PECO, Hornby, Bachmann Track Conversion Table
NEW!!
What is Gauge?
Gauge is the name given to the distance between the rails. "OO" gauge which
this site mainly deals with (although most is compatible with HO) scale is
1:76. The track that "OO" gauge uses is not true to the scale of the rolling
stock, with the track being smaller than it should be. "HO" gauge (Commonly
modelled on the continent) uses the same sized track, but smaller (true
scale) rolling stock.
There are other gauges such as "N" gauge which is very small, and "O" Gauge
which is very large.
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What is Loading Gauge?
Loading gauge designates the space required
either side and above the track that needs to be clear, so that either the
locomotive and its carriages can pass without hitting anything.
The picture below illustrates the loading
gauge of a selection of rolling stock. The arrows show the areas which are
furthest from the track.
Long Passenger
Carriage.
(inner overhang of an additional 10mm)

Small
Two axel wagons
(inner overhang of an additional 4mm)

End on view
(loading gauge on a straight)

Before situating anything near or over the
track you must consider your loading gauges. Find your tallest longest and
widest rolling stock and test to see if you have given enough room. If you
plan to use trains with pantographs you need to also include the height of
them as well even if you don't intend to raise them as it is easy for them
to just pop up and be ripped off. Same goes for your wagons if you are
planning to place a wide load on them.
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Track Layout Design
(Taking Loading Gauge in to
consideration)
For long
fast express trains
it is best in my opinion to have as much straight track as possible,
as well as large radius bends. This will make your express train look more
appropriate running at high speeds and will also allow you to run them safer
at higher speeds. From experience I know that some locomotive (Hornby class
90 and the Eurostar) have the potential to run too fast for the radius of
the bends. I have personally sent my class 90 off my base board, some one
meter to the floor, luckily with no damage, when running it near top speed
without pulling anything on second radius track. Newer locomotive are much
more powerful, so they can pull longer loads at higher speeds. This has
resulted in the locomotives which when run alone are too fast for the bends.

I would recommend radius
three track for high speed and long wheel length locomotives and carriages.
I built my first layout with radius 1 and two. Radius two is fine for most
of my high-speed trains, but some of them can still leave the track if I put
them at full speed (class 90 and Eurostar loco on its own). The first radius
track is really too tight for all of my long wheel base locomotives and any
carriages. Only any good for small wheel base freight locomotives and
wagons, but this was what I designed it for. My inner track was for freight
and my outer for the passenger trains. The only down side is that my
passenger trains cant come in to the centre oval.
For
small locos and wagons such as small
tankers pulling coal trucks you might want to build a more curvy layout
going in and out of valleys and tunnels and over little bridges. These
trains should be run slower and due to the size of the carriages and the
loading gauges are smaller on bends than long carriages.

It also looks more appropriate for a small
slow engine to weave in and out of features than a large express (same goes
for up and down). Also because of the small size of the carriages, the
designated minimum of a "carriage length" in the middle of an S-bend, is
much smaller or even no existent. This means derailment is unlikely. The
picture below illustrates an appropriate layout for small steam engines
running with short wheel based wagons and carriages.
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What model railway track should I buy
and what should I avoid?
Well there are two main manufactures of 00
gauge track, Hornby and PECO. There are also two types of rail gauge and two
types of track material.
Rail
Gauge:
The two types of rail gauge are code 100 which is the standard rail size you
get from Hornby and PECO and then there is code 75 (stream line) which is
produced mainly by PECO. The idea of code 75 is that it is closer to the
true scale of 00 Gauge track than the code 100. The track is smaller in
height and width and PECO claim that most locomotives, carriages and wagons
with not have a problem with the finer track. They have also produced some
complex points (they call them turn outs) with one track turning in to three
in just one section of track (will post picture soon).
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PECO Vs Hornby:
Models are being derailed by the
frog
when taking the curve because the wheels are pushed towards the frog and are
riding up over it. The guide rails designed to pull the wheels away from the
frog do not stop this from happening on Hornby points.
The reduction in the width of the rail to take the point arms on Hornby points
results in some wheels dropping off the rail resulting in the model derailing.
To fix this you can adjust (enlarge) the gauge of the wheels but this can also
increase the chance of derailment at the point’s frog. It’s a no win situation.
In
recent years the wheels on model rolling stock have become smaller in both
height and width. The flanges have also shrunk. This is one of the reasons many
people are having problems running new rolling stock over standard Hornby
points. To give an example my old mallard carriages that are over 15 years old
have wheels 3mm wide. My new 2 axle wagons are only 2mm wide. This along with
the decreased circumference of the wheel has resulted in the wheels riding up on
the frog of the point and derailing or falling down into the gap in the rail at
the frog which results in the model (and it is usually 2 axle wagons that have
this problem) lurching down and then up. With some wagons resulting in
derailment.
PECO points on the other hand do not suffer from these two problems. They have a
very small cut out when compared to Hornby and they have a tighter frog and
guild rails which gives the wheels less freedom, and thus guiding the train
through the points without any problem. Hornby model “HEA
Hopper weathered
(R6152B)” is a good example of a model that will derail on Hornby
points due to the wheels dropping into a gap made for the point arm, but when
tested on PECO points there was no such problem. Do Hornby test their models
with their track???
I emailed Hornby about this
problem with the flying Scotsman train set which I had two people express
problems with the points, a Hornby customer care person said that they hadn’t
had similar complaints about this and that the model might need adjustment. With
Hornby’s increased profits they should be able to afford to retool point
manufacture and give its customers points that will work with their own Railway
Models.
The problems with Hornby
points don’t stop there. I purchased a Hornby curved point. My Hornby class 37
could not go through it without derailing. I had to increase the width of the
guide rails to pull the locos wheels away from the frog. It works fine now but
why should I have to make these modifications.
If you have experienced the same problems feel free to email
Hornby:
customercare@hornby.com
If enough people do they might
just fix it. Post you comments in the
forums
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How to fix
points?: It is possible to stop the wheels riding up on to
the frog and derailing by adding a small piece of plastic to the guild
rail you can guild the wheel away from the frog. The picture below
illustrates this used on a curved point. The reason I have only added
the plastic to the inner guild rail is that the force of the train
cornering pushes the wheels towards the frog on the inside track and
away from the frog on the outside track. On Hornby points the guide
rails have no effect because the gap between the running rail and the
guild rail is too big. By adding some plastic they start to work just
like real points. Make sure that you rap the plastic around the bends in
the guide rail so the wheels are persuaded sideward.

Before I made this modification, every
locomotive or wagon I sent over the points derailed. Its not just me who
have had this problem I have heard from others how have experienced the
same. When you are paying around £10.99 for a point you don't expect it not
to work. My advise is to avoid Hornby curved points if you are running
recently produced models until they fix them.
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What points are best?:
Express points are better and more realistic
than the standard points, but they are physically longer and almost twice
the price (Hornby. The S-shape that the standard points create when used
with a second point to make a crossover is often too sharp and leads to
derailment especially in reverse and with long wheel base rolling stock. The
express points have a much more gentile curve with a small straight in
between. It is this straight section, which is important when setting out
your track. Any S-shaped track sections should be eliminated unless you
intend to only run small wheel base locomotives, wagons, and carriages. If
you need to include one it is important that you have at least a carriages
length in between the two bends. The longer the carriage the longer the
straight will have to be.
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Problems changing from
Hornby standard points to Peco standard points
You would have thought this would be simple with
the geometry of both points being the same, but you would be wrong.
If you wish to use different manufacturers point motors to points, you will have
to make some modifications to the point motors (unless you mount the point motor
under the board). There are three ways to mount point motors.
1. Under the board using a point motor with a
long pin (no modification needed)
2. Directly under the point using the four
small holes to hold the point in place.
3. Alongside the point using a point motor
housing.
Problems using Hornby points with
Peco track:
Problem number 1 is that to fit Hornby point
motors directly under Peco points the prongs need to be bent apart to fit into
the four holes in the points. This was very easy to do using pliers. You may
have to use some glue to help hold the point motor under the point as bending
over the prongs which have been pushed through the four mounting holes is not
easy.
Problem number 2 is that the hole which takes
the point motor pin is slightly too small. Again easy to fix using a one and a
quarter mm screwdriver to enlarge the hole.
Problem number 3 is that the point motor is
mounted 6mm closer to the frog, you will have to enlarge the hole under the
board (See Picture), which takes your point motor. If your point motor is
mounted in a housing then you will simply have to reposition it on your board. I
say simple but you may not be able to do this if you have some feature eg a
building in the way.

Once finished the swap over, I tested the point
with a train made up of some of the worst wagons for derailing and ran the train
through backwards at a good speed and had no derailments. The run was smooth and
quieter than the Hornby point on the outer line, which completed the crossover.
See the picture below for completed installation.

Would I recommend changing?
Well it's a hassle to change the points, but it does look like it improves
running. The extra cost and time is only worth it if you have an old point,
which needs to be replaced, or on any points which are more prone to derailing a
train.
Just a word to the wise from
Curgenven
(Forum member)
If, like myself, you decide to replace some of your more troublesome Hornby
points with Peco ones, don't buy the better Streamline Code 100 points (with
it's more gentle curves), as they won't match up to the tighter Hornby curves.
You'll need the Peco Setrack points.
Problems using Peco point motors
with Hornby points
Basically the problems are opposite to using Hornby points with Peco track. The
same fix's apply but with opposite results eg the prongs need bending in not
out.
If you wish to use a Peco point motor with a Hornby point motor housing you will
have to bend the end prongs closer together and bend the middle prongs flat.
There is even just enough room to fit the Peco accessory switch (PL-13) (which
can be used to automatically change signals) in the housing with the point
motor.
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What
layouts don’t work and why?
The turn around loop

This loop reverses the power supply. As you
can see in the picture the positive (red) ends up on the negative and the
negative (green) ends up on the positive. This would result in a short
circuit. The way around this is to put in two isolating sections. You always
have one open and one closed depending on the direction of the points.
If the points in the
picture were straight you would drive your loco in and around the loop until
just before the top isolating section (good idea to put a signal here which
is operated by the same switch, as the isolation section note: same switch
not same power supply – Not possible with all switches). Then once the loco
has stopped you change the bottom isolation switch to closed, and then the
top switch to open. You also change the points to the open position. You can
now drive the train out remembering that the power supply had been switched
so that the direction you powered the train in with will now power the train
backwards and not forward.
Note - this layout would also not work for DCC without isolating sections.
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What is
an Isolating Section?
The standard controller
relies on isolation sections of track, to isolate locomotives which you
don’t wish to move. The easiest way to create an isolated section is with
points. When you close points you also break the power connection to one of
the tracks and thus to any locomotives in that section of track.
The second way to
create an isolated section is to separate the track and use a switch to
control the power crossing from one side to the other. Hornby produce an
isolation piece of track, but it is much cheaper to just separate a track
section by 1mm and then wire up a switch to carry the power across. The
circuit diagram for this is pictured below. Although you only need to break
the connection on one rail if for example you need an isolated section in a
siding) I have illustrated breaking both connections which would be required
if you are building a return loop and don’t know which rail the break.

Note: - if a loco, wagon, or carriage with metal wheels sits directly on the
gap, this can allow the power to cross.
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Electrofrogs Vs Insulfrogs
This is a very basic article to explain the
difference between electrofrog and insulfrog points and why you would choose
one or the other.
Below
is a picture of an insulfrog point.

[click here for large image]
On insulfrog points the frog, (the V where
the two diverging rails meet) is made of plastic. Each blade is wired
to its frog rail from underneath to carry electricity across the gap.
This allows for simpler wiring of the layout. The point can act as a
switch to isolate the siding when it isn't switched in that direction. The
trouble is that there is now a gap of dead track on this point. Locomotives
with only four wheels or not many pickups are quite likely to come to a
sudden stop here if their wheels aren't perfectly clean or if all the wheels
aren't firmly on the track.
All Hornby and Peco ST set track points have
insulated frogs. Peco Streamline points are available as either Insulfrog or
Electrofrog.
Below
is a picture of a live frog point

[click here for large image]
on Electrofrog points the two frog rails are
metal all the way to the point. This means that the locomotives wheels can
pass over the frog without losing electrical contact but now we have a new
problem. If the point is part of a loop or if there is a power feed on
either of the tracks leading away from the frog, the frog will short the
rails together. To avoid this we have to isolate power feeds from the frog
with insulating joiners.
If one of the tracks is a siding with no
power feed of its own we can use a normal joiner and the point will switch
power to the siding the same as an Insulfrog point.
So what are the advantages of using
Electrofrog points?
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They look better, because the frog is all
metal just like the real thing (although the check rails aren’t)
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They work much better, because
there is no dead section of track for the trains to stall on.
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Live frog points are recommended (but not essential) for DCC.
What are the disadvantages of using
Electrofrog points?
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They cost slightly more
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You need some insulated joiners
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For Electrofrog single or double slips,
you also need switches to change the polarity of the frogs.
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For DCC it is also recommended
(but also not essential) that Peco
Electrofrog points be modified and switches used to change the
frog polarity.
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How does DCC (Digital Command Control) change your track
design?
DCC control has almost done away with the need
for isolation sections. With DCC you can have a single siding full of locos
and only the one you want to move will.
In the past to run more
than one train you needed a second controller and a second loop of track. If
you wanted to cross from one loop to the other it involved moving the first
train in to an area where it could be isolated for example in a siding
before you could move the second train on the first trains loop. If you then
wanted to move the first train on to the second trains loop you would have
to put the second train in an isolated section and then move the first train
out and on to the second loop.
Confused? I know I am
Remembering which
switches to move to do this and having enough isolated sections of track big
enough to hold both of you trains on one loop of track is very unlikely
unless you previously thought of this.
With DCC you don’t have
to worry about this. You also wont get the problem of crossing the circuits
by changing the points, or accidentally running two trains at the same time
because you didn’t isolate one or you switched the wrong point.
The only problem with DCC is leaning how to
use it and the fact that it is very possible to run two train’s head on in
to each other. But then it wouldn’t be fun without an air of risk. There is
also the problem of modifying old locos to run with DCC. In some cases it
would be difficult to return the loco to normal control.
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